Production Superintendent / 17.7.26

Mission

• Responsible for the safe, efficient and correct commissioning, start-up and operation of the Production Plant, process, gas compression systems, machinery, equipment, Central Control Room (CCR) and process instrumentation.

Tasks

General Tasks - all phases:

• Operate process plant safely/efficiently in line with corporate policies/procedures.
• Promote/implement Company QHSE Policies.
• Implement/maintain/review Company QHSE Management system.
• Report/investigate Accident/Incident, Near Misses, unsafe acts/conditions, HSE Non Conformities/other issues with safety impacts.
• Carry out duties during emergency situation, as detailed in the Emergency Response Procedures.
• Know Permit to Work System and act as Area Authority for process plant.
• Conversant with Isolation Philosophy, Risk Assessment, Job Safety Analysis requirements.
• Supports HSE Manager preparing HSE plan/procedures
  Ensures activities within area of responsibilities are done in compliance with HSE requirements.
• Contributes to Safety Walk-downs. In case of incidents contributes to investigations.
• Participates to HAZOP review.
• Participate to Pre Start-up Safety Reviews (PSSR).

Commis.&Start-up Phase:

• Prepares shift schedule of production staff of his Operating Area.
• Follow up mechanical completion/Comm. planning, status/activities.
• Issues progress reports within area of responsibility.
• Directs Pre-Comm., Comm., Start-up & Operation activities according to approved procedures within own Operating Area.
• Coordinates Licensor/Vendors at site within own operating area.
• Approves work orders as per Permit to Work procedure to enable execution of scheduled works.
• Lead preparation of supervisors/operators for Comm./Start-up and normal operation through training/tasks. Report gaps that need to be bridged.
• Responsible for implementation of mechanical/electrical/process isolation control through Blinding and De-blinding Register, Switch Board locking/unlocking Register and Process Control Protection System Override Register.
• Evaluates plant performance during Comm./Start-up and, in liaison with Technical staff, check performance meets expectations/studies optimizations

Operat. Phase:

• Ensure personnel training for production department.
• Assess competence of Production personnel.
• Manage day-to-day disciplinary/performance issues for Production dept.
• Prepare/implement/controls process procedures in line with safety standards.
• Maintain working relationships with Superintendents/Supervisors.
• Plan/anticipate spare parts, consumables, chemical/other material requirements together with Superintendents.
• Ensure planned maintenance requirements are undertaken in line with manufacturers recommendations/operating experience in a timely manner (PMS computerized system).
• Prepare/follow up/close out vendor assistance in production systems.
• Responsible for matters related to laboratory testing/analysis / direct the Laboratory technicians.
• Liaise with Client for safe/optimal operations of process plant.
• Ensure logs are maintained for Process Plant. Audit production dept. registers/records.
• Administer/monitor Code of Safe Handling of Hazardous substances/maintain product data sheets on file.

Pre-Operat. Phase:

• Prepares Comm., Start-up and hand-over procedures according to project specifications.
• Verifies Comm.& Start-up requirements are accounted in engineering documents.
• Participate in operating instructions preparation.
• Participate in project planning.
• Ensure refurbishment/conversion works to Production Systems are of a standard suitable for design life with uninterrupted service. (include workmanship, materials, operability and Class requirements).
• Ensure commissioning activities are performed in compliance with plans and that, for each system, acceptance documents (e.g. completion check lists, test reports, start-up reports, hand-over protocols) are signed off by authorized personnel.
• Assure Production Personnel is trained, define/implement training plan.
• Prepare/follow-up punch list items to ensure work completion.
• Assist Maintenance Dept. in Planned Maintenance Database data entry.
• Participate/review the Production Operating Manual.
• Participate/review process equipment HAZOP/HAZID.