Job Openings Maintenance Controls Technician

About the job Maintenance Controls Technician

About the Role

We are seeking a Controls Engineer / Maintenance Technician with strong hands‑on experience in PLC troubleshooting, robotics, CNC controls, and automated manufacturing systems. This is a floor‑based, technical role supporting equipment reliability, breakdown recovery, and continuous improvement initiatives in a high‑volume automotive environment.

You will work directly with the Maintenance Manager and play a critical role in diagnosing electrical and automation issues, supporting production uptime, and ensuring safe, compliant troubleshooting practices.

Core Responsibilities

Controls & Automation Support

  • Troubleshoot and repair Allen‑Bradley PLC systems
  • Interpret electrical schematics and ladder logic for rapid diagnostics
  • Support and modify HMI programs
  • Troubleshoot servo systems, motion control, and CNC controls
  • Support Fanuc robot troubleshooting and basic programming adjustments
  • Assist with Safety PLC validation and machine safety systems
  • Troubleshoot and support vision systems

Breakdown Response & Uptime Support

  • Respond quickly to equipment downtime events
  • Diagnose root causes of electrical and controls failures
  • Support production during high‑impact downtime
  • Collaborate with maintenance technicians to restore equipment safely

Preventive & Predictive Maintenance

  • Perform PM tasks on electrical and automation systems
  • Document findings and corrective actions in CMMS
  • Identify failure trends and recommend improvements

Safety & Compliance

  • Follow OSHA, NFPA, arc flash, and LOTO procedures
  • Maintain safe troubleshooting practices
  • Support machine safety system integrity

Required Experience

  • 3–5+ years industrial controls or electrical troubleshooting experience
  • 5+ years troubleshooting Allen‑Bradley PLC systems
  • Strong hands‑on experience with:

    • Allen‑Bradley PLCs
    • Ladder logic troubleshooting
    • HMI troubleshooting/modification
    • Servo systems & motion control
    • CNC machinery controls
    • Industrial electrical systems
    • Fanuc robot troubleshooting
  • Ability to read and interpret electrical schematics
  • Experience in automated manufacturing environments
  • Ability to work in a floor‑based, hands‑on role

Preferred Qualifications

  • PLC program integration or modification experience
  • Safety PLC troubleshooting
  • Vision system experience
  • CNC programming exposure
  • CMMS experience
  • Mechatronics, Electrical Technology, or related training

Work Structure

  • Reports directly to Maintenance Manager
  • Contract labor position
  • Floor‑based role in a manufacturing environment
  • May require flexibility during critical downtime or project needs