Manufacturing Engineer

Summary

We are looking for someone with the technical knowledge to continually improve processes and productivity. Support quote opportunities and new launch programs, including tooling design and development for fabrication and assembly. Implement plans in support of management goals and objectives. Work closely with manufacturing to establish robust equipment and tooling solutions, meeting all quality and safety objectives.

Functions & Essential Duties

Manufacturing Support

• Identify key bottlenecks/waste and promote system improvements that directly improve product cost and production efficiency.
• Investigate, recommend and implement new processes, technology and equipment for continual improvements and future growth of product lines.
• Vital member of Kaizen events to increase productivity, reduce downtime and eliminate scrap and wasted movements
• Identify, direct and follow through on specific requirements in support of APQP activities through direct action and coordination.
• Implement specific process plans for production lines, provide associated detailed planning and bill of materials in support of product processing.

Administrative

• Develop and maintain project schedules and budgets
• Responsible for ensuring BOMs are properly set up
• Responsible for the completion of the PFMEA for new products.
• Support department on quotes and samples as required
• Prepare, submit and present reports as required
• Management of equipment systems

General Engineering & Design

• Develop specifications for improvements to manufacturing systems
• Conceptualize and implement new production equipment
• Perform investigations to determine root cause, develop countermeasures, create and revise procedures, and provide training to reduce or eliminate risks.
• Manage multiple projects involving various aspects of production and maintenance
• Design on Solid Works and AutoCAD as necessary

Education or Required Experience

• Prefer 4-year engineering degree-IE, ME, Systems (relative experience will be considered in lieu of education)
• Automotive experience and familiarity with IATF 16949.
• Lean manufacturing/Six Sigma/TPS experience preferred
• Experience with machine controls/PLC/automation preferred.

Skills

• Excellent communication, analytical, problem-solving and organizational skills
• Must have the ability to read, write and understand English in a manner that is sufficient for effective communication to accomplish responsibilities and tasks
• Ability to work in a team environment
• Prefer three years of experience in a manufacturing environment
• CAD and 3D modeling experience, Solid Works preferred
• Project Management skills
• Prefer SAP experience with BOM and Routing development
• Computer literacy (Word, Excel, Project)

Physical Requirements

• Ability to lift up to 50 lbs
• Ability to work with/around oils & lubricants
• Ability to generate a substantial amount of work using a computer
• Some travel may be required
• Ability to stand for up to 8 hours when working on the manufacturing floor
• Ability to bend, reach, and squat as needed when working on the manufacturing floor
• Ability to effectively hold and utilize small hand tools and fasteners
• Ability to visually detect small defects in production parts or materials
• Ability to hear buzzers, horns, and/or warning signals emitted by production equipment or alarms

Safety

• Ensure all equipment and tooling meet safety and regulatory requirements
• Develop lockout/tagout procedures for new or existing equipment as needed
• Adhere to all company safety policies, practices and directives.
• Report any unsafe condition or related safety issue immediately
• Adhere to company ISO14001 regulations per policy