Process Engineer - Structural Foam

Job Title: Process Engineer Structural Foam
Full-time | On-site | Manufacturing | Rockwall, TX

Were hiring a Process Engineer to support and optimize structural foam manufacturing operations in a hands-on capacity. This isnt a sit-behind-the-desk type of engineering role were looking for someone who knows the floor, understands plastics processing, and can also lead, train, and support process technicians directly.

This role will play a key part in improving production processes, troubleshooting issues, and driving continuous improvement while acting as a resource and leader for the foam molding team.

What You'll Be Doing:

• Providing day-to-day technical support for structural foam processes and equipment

• Leading and mentoring process technicians to improve overall production performance

• Developing and refining SOPs and best practices to ensure consistency and efficiency

• Evaluating production capacity and helping with planning for infrastructure needs

• Collaborating with maintenance, engineering, and production teams on troubleshooting and optimization

• Monitoring production data, analyzing process performance, and identifying areas for improvement

• Supporting the implementation of safety procedures, quality standards, and process control systems

• Assisting in training programs for both new hires and experienced techs on process and equipment

What Were Looking For:

• Strong background in plastics manufacturing, specifically structural foam and blow molding

• Experience in process engineering within a production environment

• Hands-on knowledge of setup, troubleshooting, and optimization of molding equipment

• Ability to lead and train team members while staying involved in the daily production floor activities

• Familiarity with lean manufacturing principles and continuous improvement initiatives

• Strong communication skills and a collaborative mindset

• Comfortable working cross-functionally and balancing both strategic and tactical work

• Experience with ERP systems (Oracle preferred) and basic data analysis tools

• 10+ years in manufacturing, with 5+ years of direct experience in process or quality engineering roles

Work Environment:

• On-site in a manufacturing facility with both office and floor time

• Active role requiring walking, standing, and occasional lifting (up to 50 lbs)

• Exposure to seasonal temperatures and production noise

• PPE required in designated areas

If you're a process-focused engineer who likes to get your hands dirty, solve problems in real time, and coach others to do the same we'd love to hear from you.