Design Process Engineer

Senior Process Engineer (Sterile & High-Purity Process Systems)
Location: Rahway, NJ (Onsite) 
Industries: Biopharma 
Full-Time | Engineering Design & CQV

We are looking for a Senior Process Engineer to lead high-impact projects across the bio-pharmaceutical, personal care, and food sectors.

What You'll Do:

As a technical leader, you'll deliver end-to-end solutions for integrated process equipment and unit operations in GMP environments, from early design through CQV.

Key Responsibilities:

• Lead conceptual, preliminary, and detailed process designs

• Develop deliverables such as:

  • Feasibility studies, mass balances, utility sizing

  • Process simulations, PFDs, P&IDs, control strategies

  • URS, FDS, equipment specs, cost estimates

  • Bid packages, commissioning and qualification protocols

• Guide projects from front-end engineering through start-up and CQV

• Oversee equipment and utility design (e.g., fermenters, TFF, CIP systems)

• Collaborate with controls, validation, and QA teams

• Mentor junior engineers and support proposal development

• Maintain strong client relationships and lead multi-functional teams

What You Bring:

• 8+ years in GMP process engineering, ideally with skidded systems

• Experience in process equipment and piping system design

• Commissioning & qualification experience (automated systems preferred)

• Familiarity with CAD, process control, and validation coordination

• Strong communication, organization, and leadership skills

• Comfortable in a fast-paced, multi-project environment

This role offers true engineering creativity with exposure to a wide range of exciting, complex projects in a collaborative and technical environment.

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