Technologist - Filament Winding

Job Title: Technologist Filament Winding

Position Overview

We are seeking a skilled Technologist with deep expertise in filament winding processes for composite pressure vessels. The successful candidate will be responsible for developing, optimizing, and overseeing manufacturing techniques that ensure high-performance, safe, and cost-effective composite pressure vessels for water treatment applications.

This role requires strong technical knowledge of composite materials, resin systems, curing processes, and quality assurance methods, along with hands-on experience operating and programming filament winding machinery.

Key Responsibilities

Process Development & Optimization:

• Design, develop, and implement filament winding process for various pressure vessel sizes, geometries and pressures.
• Select appropriate fibres, resin systems, and winding patterns based on mechanical and chemical performance requirements.
• Develop machine programs, tooling, and mandrel systems to achieve optimal fibre placement and resin content.
• Continuously refine winding parameters to improve efficiency, repeatability, and product performance.

Manufacturing Execution:

• Develop standard operating procedures for filament winding, curing, extraction, and post-processing.
• Train and supervise machine operators.
• Program and supervise the operation of CNC-controlled filament winding machines.
• Troubleshoot equipment, material, or process-related issues to ensure consistent product quality.
• Implement and enforce safety procedures for composite manufacturing processes.

Quality Control & Testing:

• Define and execute quality control procedures.
• Ensure that all products and associated processes meet relevant international standards (e.g. ASME)

Collaboration & Documentation:

• Work closely with the production team to support new product introductions and continuous improvement projects.
• Document processes, work instructions, and technical reports for both production and regulatory compliance.
• Provide training and guidance to technicians and operators on filament winding best practices.

Qualifications & Skills

Education & Experience

• Bachelors degree (or higher) in Mechanical Engineering, Materials Science, Manufacturing Engineering, or related field.
• Minimum 3-5 years of experience in filament winding, preferably for high-pressure composite vessels.
• Strong knowledge of composite material science, particularly glass fibre and epoxy resin composites.

Technical Competencies

• Proficiency in CNC filament winding machine programming and operation.
• Understanding of epoxy resin systems.
• Familiarity with quality standards for composite pressure vessels (ASME Section X).
• Experience with software for design and machine programming (Cadfil, SolidWorks).
• Knowledge of finite element analysis (FEA) for composite structures.

Personal Attributes

• Strong problem-solving skills with a hands-on, detail-oriented approach.
• Ability to work both independently and collaboratively in a multidisciplinary environment.
• Commitment to safety, quality, and continuous improvement.
• Methodical, data-driven, and evidence-based in evaluating processes, materials, and results.

Location & Work Environment

• Based at our manufacturing facility in Fujairah, UAE.
• Hands-on shop floor work combined with office-based design and analysis.
• Occasional travel for supplier visits or technical conferences.