Mechanical Design Engineer

About the Role:
The Mechanical Design Engineer plays a vital role in creating, developing, and optimizing mechanical tooling and systems that enhance manufacturing quality and efficiency. This position involves designing custom tools, fixtures, and components using advanced 3D CAD modeling, while collaborating with engineering, production, and quality teams to support new product launches and continuous improvement initiatives. The ideal candidate combines strong technical design expertise with practical problem-solving skills and a focus on precision, safety, and performance.

Responsibilities:

• Design and develop mechanical tools, fixtures, jigs, and gauges to support production and assembly operations.
• Generate 3D CAD models and detailed drawings to ensure accuracy, manufacturability, and compliance with design standards.
• Support new product introductions through concept design, feasibility studies, and design validation.
• Collaborate with cross-functional teams to resolve design, quality, and process challenges.
• Manage tooling and design projects from concept through implementation, including cost estimates and sourcing coordination.
• Apply GD&T principles to ensure dimensional accuracy and repeatability in manufactured components.
• Conduct root cause analysis and apply problem-solving tools such as 8D, fishbone, and statistical analysis.
• Maintain design documentation and ensure compliance with internal quality management systems (QMS).
• Participate in design and process improvement initiatives leveraging Lean and Six Sigma methodologies.
• Promote workplace organization, safety, and adherence to 5S standards.

Qualifications:

• Bachelors degree in Mechanical Engineering or a related technical discipline.
• 2 or more years of experience in mechanical design, tooling, or process engineering.
• Proficiency with 3D CAD software such as SolidWorks or equivalent.
• Strong understanding of mechanical systems, metal forming, and tool and die design principles.
• Ability to read and interpret engineering drawings and apply GD&T standards.
• Experience with inspection tools, measurement systems, and quality documentation.
• Strong project management and communication skills.
• Familiarity with manufacturing processes, process improvement, and cost estimation.
• High attention to detail, organization, and accuracy in design documentation.

Desired Qualifications:

• Experience designing production tooling such as stamping dies, welding fixtures, and inspection gauges.
• Knowledge of PFMEA, process validation, and quality system requirements.
• Exposure to Lean Manufacturing, Six Sigma, or continuous improvement programs.
• Familiarity with procurement and vendor coordination for custom tooling and components.
• Strong interpersonal skills and the ability to collaborate effectively with technical and non-technical teams.