We are seeking an experienced and highly motivated Production Setter/Controller to join our manufacturing team. This role requires a technically skilled professional who can optimize production efficiency while leading and developing a team to consistently meet demanding production targets. The ideal candidate will demonstrate exceptional technical expertise in machine setting, strong leadership capabilities, and a proactive approach to problem-solving and continuous improvement.

Key Accountabilities

Production Management & Optimization

• Take ownership of production output, ensuring all targets and deadlines are consistently met or exceeded
• Develop and implement strategic changeover schedules to minimize downtime and maximize machine utilization
• Proactively identify bottlenecks and inefficiencies, implementing corrective actions to optimize workflow
• Plan production runs in collaboration with the Factory Manager to ensure seamless operations
• Maintain comprehensive production records and prepare regular performance reports

Technical Machine Operations

• Set up and adjust cams and strokes on automatic roll forming machines with precision
• Configure and calibrate tooling to exact specifications, ensuring optimal performance and product quality
• Program and troubleshoot automatic feeders for various production requirements
• Perform routine maintenance checks and coordinate with maintenance teams for repairs
• Demonstrate expertise with Olma and Fischer machines, as well as other roll forming equipment as required

Team Leadership & Development

• Supervise, mentor, and motivate a team of machine operators and production staff
• Delegate tasks effectively based on individual capabilities and production priorities
• Conduct regular performance reviews and provide constructive feedback
• Identify training needs and support skills development within the team
• Foster a culture of accountability, excellence, and continuous improvement

Quality Assurance & Safety Compliance

• Ensure strict adherence to all safety protocols, procedures, and regulations
• Conduct regular safety audits and address potential hazards immediately
• Maintain quality standards throughout all production processes
• Implement and monitor quality control checkpoints
• Investigate and resolve quality issues promptly, implementing preventative measures

Collaboration & Communication

• Liaise effectively with the Tool Room to ensure timely availability of required tooling
• Communicate production status, challenges, and requirements to the Factory Manager and CEO
• Coordinate with procurement and inventory teams regarding material availability
• Participate in cross-functional meetings to support overall business objectives

Additional Responsibilities

• Participate in scheduled stocktakes, ensuring accuracy and accountability
• Support continuous improvement initiatives and lean manufacturing practices
• Undertake any other reasonable duties as assigned by the CEO and Factory Manager

Required Qualifications

Essential Education & Certification

• Valid Trade Certificate as a Tool Setter (mandatory)
• Current health and safety certifications as required by industry regulations

Experience Requirements

• Minimum 5 years of proven experience in a setter, controller, or operator role within roll forming operations
• Demonstrated expertise with Olma and Fischer roll forming machines
• Track record of successfully meeting or exceeding production targets
• Previous supervisory or team leadership experience strongly preferred

Technical Competencies

• Advanced knowledge of cam and stroke settings on automatic machines
• Precision tooling setup and calibration skills
• Proficiency in programming automatic feeders
• Strong mechanical aptitude and troubleshooting abilities
• Understanding of production planning and scheduling principles

Personal Attributes & Soft Skills

• Self-motivated go-getter with exceptional drive and determination
• Strong organizational and time management capabilities
• Excellent verbal and written communication skills
• Ability to work under pressure and manage competing priorities
• Problem-solving mindset with attention to detail
• Leadership qualities with ability to inspire and develop team members
• Flexible and adaptable to changing production demands

Working Conditions

• Manufacturing environment with exposure to machinery and equipment
• May require shift work, including early mornings, late evenings, or weekends depending on production schedules
• Physical requirements include standing for extended periods and occasional lifting

Reporting Structure

This position reports directly to the Factory Manager, with dotted-line accountability to the CEO for strategic production matters.